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Bindery/Digital Print Finishing

 

DPB-500 Perfect Binder

The high speed and precision engineering of the DPB-500 Perfect Binder makes it the most productive and cost-efficient perfect binder in its class. The fully automatic and single clamp design allows output of up to an impressive 525 cycles per hour.

The DPB-500’s flexible performance accommodates a variety of different print environments, including medium volume offset printers, digital and hybrid print environments, the print-on-demand sector, high volume in-plant facilities, government agencies, and specialty finishing houses. State-of-the-art automation reduces set-up time and cost and requires minimal operator skills, making the DPB-500 ideal for short run and variable data productions.


DB-250 Desktop Perfect Binder

The DB-250 brings professional-quality perfect binding to your desktop. The ability to produce up to 200 books per hour makes this user-friendly machine ideal for short-run and on-demand bookmaking applications.

The DB-250 offers a cost-effective method of producing professionally bound books and manuals in a limited space. With speeds up to 200 books per hour, the DB-250 offers optimum flexibility by allowing both perfect binding and padding to be performed. It is designed for short runs and features fast, easy setup and changeover. With the automated performance and other outstanding features typically reserved for more expensive machines, the DB-250 provides centrally located controls for single-operator efficiency. Electronic operation and a clearly marked LED display ensure more precise settings, while a quick push of a button converts the machine for padding jobs.

CYCLE SPEED 360 cycles per hour
PRODUCTION SPEED Up to 200 books per hour*
MAXIMUM BOOK SIZE 12.60″ x 15.75″
MINIMUM BOOK SIZE 3.15″ x 1.97″
SPINE THICKNESS Up to 1.6″
*Varies upon operator and book thickness

MR-720PUR Perfect Binder

The high speed and precision engineering of the MR-720PUR Perfect Binder makes it the most productive and cost-efficient perfect binder in its class. The single operator and single clamp design allows output of up to an impressive 600 cycles per hour.

The high speed and precision engineering of the MR-720PUR Perfect Binder makes it the most productive and cost-efficient perfect binder in its class. The single operator and single clamp design allows output of up to an impressive 600 cycles per hour.

The user-friendly touch screen control panel simplifies operation and provides many useful features to augment production. Designed for both flat sheets and signatures, its unique pneumatic clamping carriage and cover nipping system ensures quick setups and easy changeovers for short to medium runs. Unique to the MR-720PUR is an automatic clamping and nipping thickness adjustment that is ideal for the on demand market because it can accommodate book thicknesses from 2 sheets to 1.97″ without any adjustments. With PUR capabilities, this unit is perfect for the digital print market.

The sturdy interlocking safety cover provides a shielded design for greater work protection. Additionally, four photo-beams provide a safety guard at the loading station that stops the machine instantly in case of accidental contact with the machine’s operation.

Solid construction and reliable pneumatics make the MR-720PUR built to last through all your perfect binding demands.

CYCLE SPEED 600 cycles per hour
MAXIMUM COVER SIZE 15″ x 25.6″
MINIMUM COVER SIZE 5.5″ x 7.87″
MAXIMUM SPINE LENGTH 15
MINIMUM SPINE LENGTH 5.5
MAXIMUM COVER WEIGHT Up to 500 gsm (depending on book thickness)
MAXIMUM BOOK THICKNESS 1.97″ without adjustment (when using same size cover)
MINIMUM BOOK THICKNESS 2 sheets, 20# bond
MILLING DEPTH WITH NOTCHING 0-4 mm

Quadrimax II Perfect Binder

For on-demand medium to long runs, the Quadrimax II is the ideal perfect binder able to process up to 1,200 books per hour for non-stop productivity.

The Quadrimax II Perfect Binder is ideal for on-demand medium to long runs. It features a single-operator, four-clamp design, touch-screen operation, and centrally located controls that allow smooth processing up to 1,200 books per hour. A reliable top-feed suction cover feeder accommodates book thicknesses from two sheets to 1.8 inches with no adjustments necessary. A thermostatically-controlled glue application system ensures precise and consistent glue application with each book. The Quadrimax II also features automated side gluing and automatically adjustable nipping guides.

CYCLE SPEED 1,200 cycles per hour
MAXIMUM BOOK SIZE 12″ x 15″ spine
MINIMUM BOOK SIZE 4.25″ x 6.25″ spine
MAXIMUM COVER SIZE 15″ x 25″
MINIMUM COVER SIZE 6.25″ x 8″
BINDING THICKNESS Up to 1.9″
COVER STOCK THICKNESS 20 lb. to 12-pt. cover

DSF-2000 Document Sheet Feeder

The DSF-2000 System combines the advantage of both in-line and off-line finishing solutions by transforming pre-collated digitally-printed sheets into professional booklets while maintaining set integrity when connected to the DBM-500, DBM-400SxS, or DBM-120SxS bookletmakers.

Introducing the ultimate document sheet feeder like no other, the DSF-2000 System combines the advantage of both in-line and off-line finishing solutions by transforming pre-collated sheets (taken directly from digital copiers or printers) into professional booklets while maintaining set integrity.

The DSF-2000 feeds up to 200 sheets per minute directly into the DBM-500, DBM-400SxS, or DBM-120SxS bookletmakers. Demonstrating its superb versatility to handle a wide variety of paper sizes and weights, the DSF-2000 primary feed tray features a 7.78″ loading capacity (2,000 sheets of 20 lb. bond), while the cover feed tray holds a 2.36″ (600 sheets of 20 lb. bond) capacity.

Connected to the DBM-500, the DSF-2000 becomes one powerful digital print finishing system, offering complete flexibility by accepting both set-by-set of the traditional offset market and sheet-by-sheet pre-collated output of digital printers at 5,000 sets per hour. Producing up to 3,600 sets per hour with DBM-400SxS, setup and changeover are accomplished automatically, with no manual adjustments required. The full intergration between the DSF-2000 and DBM‑120SxS allows for full control of the entire system through the sheet feeder’s control panel. With production speeds up to 1,800 booklets per hour, the DBM-120SxS is the ideal finishing solution for short and medium runs, as the DBM-500 and DBM-400SxS deliver a win-win situation for high volume runs.

BIN A (Upper Tray) BIN B (Lower Tray)
FEED CAPACITY 7.87″
(2,000 sheets of 20 lb. bond)
2.36″
(600 sheets of 20 lb. bond)
PAPER SIZE 5.8″ x 7.8″ to 12.6″ x 17.72″
PAPER TYPE Fine quality paper
14 to 34 lb.; art/coated paper
21 to 34 lb.
Fine quality paper
14 to 66 lb.; art/coated paper
21 to 42 lb.
SPEED Up to 200 sheets per minute*; also varies upon downstream processing unit
*Dependent upon connected devices

SCC Slitter/Cutter/Creaser

Incorporating a DSF-2000 Document Sheet Feeder (with optional barcode reader), the SCC unit, a DBM-500 Bookletmaker, and a DBM-500T Trimmer, the SCC is the perfect solution to any applications requiring a full-bleed finish.

The SCC (slit/cut/crease) bookletmaking system is unique in bringing a slit/cut/crease function to the near-line bookletmaking process. Incorporating a DSF-2000 Document Sheet Feeder (with optional barcode reader), the SCC unit, a DBM-500 Bookletmaker, and a DBM-500T Trimmer, the SCC is the perfect solution to any applications requiring full-bleed finishing.

Designed principally for the digital color market, the SCC-equipped bookletmaking system takes care of two common issues associated with digital color output. First, the SCC unit side-slits and trims the head and foot of each sheet providing an accurate full-bleed trim which is registered by a CCD camera to the image, rather than to the physical dimensions of the sheet; thus, correcting image shift. Second, the SCC module can crease the cover and innermost sheets of the booklet, or all the sheets in the booklet so that image cracking on the fold-line is prevented.

PAPER SIZE SLIT/CUT/CREASE & BY-PASS
Length: 6.69″ to 19.69″
Width: 4.72″ to 12.59″
PAPER WEIGHT SLIT/CUT/CREASE
Fine quality paper: 30 to 110 lb.
Art/coated paper: 24 to 110 lb.
BY-PASS
Fine quality paper: 16 to 32 lb.
Art/coated paper: 24 to 40 lb.
PROCESSING SPEED ALL MODE (BY-PASS NOT IN USE)
Slit: 60 sheets per minute
Cut: 25 sheets per minute
Crease: 60 sheets per minute
Slit + Crease: 60 sheets per minute
Cut + Crease: 25 sheets per minute
Slit + Cut: 25 sheets per minute
Slit + Cut + Crease: 25 sheets per minute
BY-PASS
A3: 150 sheets per minute (subject to DSF-2000)
A4: 200 sheets per minute (subject to DSF-2000)
CONVEYANCE SPEED Paper infeed/outfeed and by-pass: 39.37″ to 59.06″ per second
SLITTING & CUTTING LENGTH Left & right 0.16 to 0.98″
FINISHED SIZE Length: 6.69″ to 19.69″
Width: 4.72″ to 12.59″
**Dependent upon paper weight and size

DC-615 Slitter/Cutter/Creaser

The DC-615 is the ideal finishing solution for digital color documents. At speed of up to 11 sheets per minute, it can slit, cut, and crease a variety of full-bleed applications in a single pass.

The DC-615 Slitter/Cutter/Creaser delivers extraordinary and innovative features combined into one device specifically for the users of digital color presses. No longer will digital color documents have unfinished, unattractive white borders and print cracking when using the DC-615.

The DC-615 can automatically slit, cut, and crease a document in one pass, making it the ideal finishing solution for the short-run, on-demand market. Users can quickly and easily produce professionally finished, full-bleed documents by simply loading the high capacity automatic feeder. A powerful finishing system, the DC-615 makes it simple and economical to produce a variety of common applications including: business cards, greeting cards, invitations, brochures, catalogs,

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